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Epack Prefab: Leading Sustainable Construction Solutions with Pre-Engineered Building Systems

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Sanjay Singhania, Managing Director

Sanjay Singhania

Managing Director

The modular construction landscape in India is changing rapidly due to the demand for low-cost products, rapid installation and sustainable alternatives. Rapid urbanization, infrastructure projects that need to be fast-tracked, government support for green buildings, and improved building technology are key drivers of this growth trend. However, challenges faced by clients in modular construction include timely completion of projects, maintaining quality standards, budgetary constraints, and sourcing sustainable building materials. Epack Prefab, established in Greater Noida, Uttar Pradesh, specializes in pre-engineered and prefabricated building solutions. Well-known across various industries for its innovation and sustainability, the company is leading the way towards transforming the entire sector and is effectively catering to the market's emerging needs by leveraging its competence and inventive inputs.

Founded in 1999, Epack Prefab began with a focus on EPS manufacturing and prefabricated building construction. Driven by the increasing demand for innovative building solutions, Epack has diversified its product portfolio to include Pre- Engineered Buildings (PEBs), catering to industrial, automobile, sports, commercial, healthcare, education, aviation, and logistics sectors. In recent years, the firm has targeted new markets like data centres, hospitality, and tourism. The leadership team, with expertise in construction, engineering, and business management, has been pivotal in this journey. Epack’s revenue has consistently grown, with order books increasing from Rs.388 Cr in FY 21-22 to Rs.1,233 Cr in FY 23-24. The company’s geographical
expansion now includes multiple manufacturing plants across India, with plans for international markets. “The firm has completed over 7,409 projects, including major works like India’s largest float glass and wood panel manufacturing plants, logistics parks, multi-storey buildings, and terminal buildings for five regional airports under the UDAN scheme”, says Sanjay Singhania, Managing Director, Epack Prefab.

Innovating Prefabricated Building Solutions

Epack Prefab’s product offerings include pre-engineered buildings catering to various industrial, commercial, and aviation sectors. The firm also offers prefabricated building solutions, including structures for healthcare, education, and sports facilities. The firm manufactures insulated sandwich panels in PUF, EPS, Rockwool, and Glasswool variants, ensuring energy efficiency and enhanced building performance. The company’s Light Gauge Steel Framing (LGSF) structures are notable for their strength and versatility, setting EPA Epack CK apart from many competitors.

Additionally, the firm provides metal doors, aluminium windows, and racking systems. The company offers comprehensive services encompassing planning, designing, manufacturing, and installation consultation, making them a one-stop solution for turnkey projects. The firm’s ability to customize solutions for diverse sectors and its focus on leveraging services in emerging markets like data centres, hospitality, and tourism further enhance its market presence. Epack Prefab, with a manufacturing capacity of more than 1 lakh MT/annum across four units, embraces the ‘Make In India For The World’ initiative, aiming to export high-quality PEBs globally.

Epack Prefab distinguishes itself in the competitive market through its significant investments in advanced technology and automation, which enhance efficiency and reduce errors. Additionally, the firm poses a strong focus on sustainability and emphasizes eco-friendly materials and construction techniques. Rigorous quality assurance ensures high safety and durability standards and an extensive geographical reach with multiple manufacturing plants and offices across India supports rapid expansion. The firm’s client-centric approach tailors solutions to specific needs, building strong relationships and securing repeat business. Continuous investment in R&D drives innovation, keeping the company at the forefront of industry advancements. Additionally, the company's commitment to green building practices, including solar-ready PEBs and rainwater harvesting, aligns with modern sustainability standards, setting the firm apart as a leader in sustainable construction.

Epack Prefab's future roadmap includes geographic expansion into eastern and western India as well as international markets. The firm aims to set up new manufacturing plants and add sustainable solutions like solar-ready PEBs, rainwater harvesting systems, IoT-enabled PEBs, and energy-efficient HVAC systems that emphasize innovation and sustainability.